Fabrication

Plate Bending Machine

Three-roll hydraulic plate bending machine for rolling cylinders, shells, and curved profiles in heavy engineering fabrication.

Three-roll hydraulic plate bending machine for rolling cylinders, shells, and curved profiles in heavy engineering

Typical Applications

  • Three-roll hydraulic plate bending for forming cylinders, shells, and curved sections in heavy engineering fabrication.

  • Roll bending of boiler shells, tanks, ducts, and pressure components in cement and power plants.

  • Precision rolling of cylindrical shells for defence, shipbuilding, and pressure vessel fabrication.

  • Suited for routine fabrication thicknesses commonly encountered in power plants, cement plants, steel structures, and EPC workshops.

  • These machines are typically used for shopfloor rolling of medium to heavy MS plates, where uniform curvature is required.

Machine Description

  • • Three-roll hydraulic plate bending machine with pre-pinching (pre-bending) capability to reduce flat ends on rolled shells.
  • • Hydraulic bottom roll movement with individual planetary gearboxes ensures smooth and controlled rolling of MS plates.
  • • Hydraulically operated drop-end allows easy removal of closed shells after rolling.
  • • Rolls are manufactured with built-in crowning to compensate for deflection and maintain uniform curvature across the plate width.
  • • Rigid fabricated frame with alloy steel rolls provides consistent bending accuracy under shop-floor conditions.
  • • Optional top roll drive is available for thin plates and short shells to prevent slippage and surface marking.

Technical Specifications

Model PBM-12 × 1500 PBM-16 × 2000 PBM-18 × 2500 PBM-22 × 2500
Pre-Bending Thickness 8 mm 12 mm 12 mm 15 mm
Rolling Thickness 12 mm 16 mm 18 mm 22 mm
Max Plate Width 1500 mm 2000 mm 2500 mm 2500 mm
Top Roll Diameter 230 mm 275 mm 325 mm 360 mm
Bottom Roll Diameter 210 mm 250 mm 290 mm 325 mm
Min. Rolled Shell Diameter (approx.) ~700 mm ~825 mm ~975 mm ~1080 mm
Main Motor Power 5.5 kW 11 kW 15 kW 22.5 kW

Optional Designs

  • Three-roll pre-pinch plate bending machines are selected where reduced flat ends, consistent shell geometry, and controlled curvature are required.
  • Higher plate widths, higher thickness capacities, and PLC-controlled configurations are available on request.

Configuration Notes

  • • Capacities are rated based on steel with Ultimate Tensile Strength (UTS) of 42 kg/mm².
  • • Remaining straight length after pre-bending is typically 2.5 to 3 times plate thickness, depending on material grade and setup.
  • • Conventional pyramid-type plate rolling machines (without pre-pinch) are also available for cost-sensitive or maintenance-oriented applications where flat-end control is not critical.
  • • Machine selection should be based on plate thickness, width, minimum shell diameter, material grade, and fabrication duty cycle — not rolling thickness alone.