Grinding

Heavy Duty Cylindrical Grinder

External cylindrical grinding machine for high-precision finishing of large shafts and rollers in wind turbines and steel plants.

External cylindrical grinding machine for high-precision finishing of large shafts and rollers in wind turbines and steel plants

Typical Applications

  • Straight cylindrical grinding of shafts and rolls in plant maintenance and heavy engineering workshops.

  • Grinding of long shafts, rolls, and turbine rotors in steel and power plants.

  • Precision finishing of pump shafts and motor shafts in cement plants.

  • Marine applications including grinding of propeller shafts and rollers in shipyards.

  • These machines are intended for straight external cylindrical grinding, not taper or angular grinding.

Machine Description

  • • Machine configuration is governed by job weight and support method to maintain stability while grinding heavy rotating masses.
  • • High-mass cast iron bed and structural components with V-and-flat guideways provide long-term geometric stability.
  • • Electromechanical table and work head drives with VFD control enable smooth, infinitely variable feed and speed control.
  • • Designed for wet grinding operations, with wheel head, coolant, and job support arrangements matched to straight grinding duty.
  • • Manual spring-loaded tailstock, with job support through centres, chucks, and steadies based on application.
  • • These machines are typically deployed in both production and reconditioning environments, where rigidity and repeatability matter for a smooth surface finish.

Technical Specifications

Model RG-600 RG-1000 RG-1500 RG-3000
Centre Distance 600 mm 1000 mm 1500 mm 3000 mm
Max Job Diameter 300 mm 400 mm 500 mm 700 mm
Max Job Weight 100 kg 300 kg 500 kg 1500 kg
Center Height 150 mm 225 mm 275 mm 350 mm
Table Drive Electromechanical with VFD
Guideways 1 Flat & 1 V
Wheel Diameter 600 to 650 mm 650 to 700 mm 700 to 750 mm 750 mm
Wheel Width 40 mm 40 mm 50 mm 50 mm
Wheel Head Motor 5.5 kW 5.5 kW 7.5 kW 7.5 kW
Work Head Drive VFD Controlled VFD Controlled VFD Controlled VFD Controlled
Job Support Centres + Steady Centres + Steady Chuck + Steadies Chuck + Steadies

Accuracy

Geometric Accuracy Standards: As per IS: 2368.

Configuration Notes

  • Heavy duty cylindrical grinders are designed around job weight, stiffness, and job support mechanism, rather than centre distance alone.
  • Machines can be customised to user requirements and application-specific solutions, configured for centre-to-centre grinding with fixed or travelling steadies as required.
  • Angular grinding applications require fundamentally different machine architecture.

Accessories

  • • 2-Axes Digital Read Out with linear scales.
  • • Magnetic separator for coolant system.
  • • Paper band filter for fine particle collection.
  • • Fixed and travelling steady rests.
  • • Follow rest.
  • • Four-jaw independent chuck.
  • • Wheel balancing stand with mandrel.

Machine Video